88L Industrial Ultrasonic Parts Cleaner High Pressure Spraying With Two Tanks

Blue Whale Two Tanks 88L Industrial Ultrasonic Parts Cleaner with Cleaning Heating and Spraying Function

1. Why ultrasonic cleaning machine can clean kinds of parts with oil dust rust and grease?

Ultrasonic cleaning machines are highly effective at cleaning various types of parts that are contaminated with oil, dust, rust, and grease. This efficacy is primarily due to the unique cleaning mechanism employed by ultrasonic cleaning. Here's how it works:

Cavitation: Ultrasonic cleaning machines generate high-frequency sound waves (typically in the range of 20 to 40 kHz) that create microscopic bubbles in the cleaning solution through a process called cavitation. These bubbles form and collapse rapidly in a phenomenon known as ultrasonic cavitation.

Cleaning Solution: The cleaning solution used in ultrasonic cleaning machines typically consists of water-based solutions mixed with detergents, solvents, or specialized cleaning agents. The cleaning solution is specifically formulated to break down and dissolve various types of contaminants, including oil, dust, rust, and grease.

Mechanical Agitation: As the ultrasonic waves pass through the cleaning solution, the rapid formation and collapse of the microscopic bubbles create intense agitation and turbulence. This mechanical agitation produces high-energy microjets and shock waves that impact the surfaces of the parts being cleaned, dislodging and removing contaminants.

Penetration: Ultrasonic waves can penetrate into intricate geometries, blind holes, and hard-to-reach areas of the parts. This enables thorough cleaning of complex parts with intricate surfaces, small crevices, and fine details.

Emulsification and Dispersion: The cleaning solution, aided by the ultrasonic agitation, emulsifies and disperses oil, grease, and other contaminants, allowing them to be easily removed from the surfaces of the parts.

Non-Destructive: Ultrasonic cleaning is non-destructive to most materials, making it suitable for a wide range of parts made from metals, ceramics, plastics, and composites. However, certain sensitive materials or delicate components may require specific considerations or alternative cleaning methods to prevent damage.

The combined action of cavitation, mechanical agitation, and cleaning solution effectively removes oil, dust, rust, and grease from the surfaces of the parts being cleaned. The versatility and efficiency of ultrasonic cleaning machines make them a popular choice for various industries, including automotive, electronics, jewelry, medical, and many others, where thorough and precise cleaning is essential.

It's worth noting that while ultrasonic cleaning is highly effective, the specific cleaning requirements, cleaning solution selection, and cleaning parameters may vary depending on the type of parts and contaminants involved. Always refer to the manufacturer's instructions and guidelines for your specific ultrasonic cleaning machine and consult any manufacturer recommendations or specifications for the parts being cleaned.

2. Product Features:

1). Working process: the 1st tank ultrasonic cleaning with heating, remove the rust, grease and dust from the cleaning items. The 2nd tank high pressure spraying to provide deep cleaning service. The alarm buzzes once complete the spraying process.
2). The inner tank material: the use of 304 stainless steel, thickened to 2mm, manual argon welding, strong and durable;
3). Adjustable time: 1-99 minutes/hour adjustable, can be opened often;
4). Memory function: the device has an independent memory chip, and there is no need to reset over and over after the time is set;
5). Equipment power cord: the use of industrial thickened power cord, safe and durable;
6). Industrial grade transducer: the use of industrial shock head, strong force and good effect, can work 24 hours uninterrupted;
7). Generator control system: independent generator control system, flexible control, can be set according to the user's cleaning needs to adjust the ultrasonic power;
8). Heating automatic constant temperature system: 20-95 degrees adjustable, equipped with stainless steel heating tube, fast heating speed.

3. Double Tanks Industrial Ultrasonic Cleaner CHS Series: Ultrasonic Cleaning, Heating, High Pressure Spraying

4. What are some common industries that use ultrasonic cleaning machines for thorough cleaning?

Ultrasonic cleaning machines are widely used in various industries that require thorough and precise cleaning of parts and components. Some common industries that utilize ultrasonic cleaning machines include:

Automotive: Ultrasonic cleaning is extensively used in the automotive industry for cleaning automotive parts such as fuel injectors, carburetors, engine components, valves, pistons, gears, and bearings. It helps remove stubborn contaminants like oil, grease, carbon deposits, and rust from these parts.

Electronics: Ultrasonic cleaning is employed in the electronics industry to clean delicate electronic components, circuit boards, connectors, and precision parts. It effectively removes flux residues, soldering residues, dust, and other contaminants without causing damage to sensitive electronics.

Medical and Dental: Ultrasonic cleaning is crucial in medical and dental settings for cleaning surgical instruments, dental instruments, implants, and other medical devices. It provides a thorough cleaning to remove blood, tissue, contaminants, and sterilization residues for proper hygiene and infection control.

Aerospace: The aerospace industry utilizes ultrasonic cleaning for cleaning critical aerospace components, such as turbine blades, engine parts, fuel nozzles, and hydraulic components. Ultrasonic cleaning ensures the removal of contaminants like dirt, carbon deposits, and foreign substances, which can affect performance and safety.

Jewelry: Ultrasonic cleaning is commonly used by jewelers to clean jewelry items, including rings, necklaces, bracelets, and watches. It helps remove dirt, oils, polishing compounds, and other residues from intricate jewelry pieces, restoring their shine and appearance.

Optics: Ultrasonic cleaning is employed in the optics industry for cleaning precision optics, lenses, prisms, mirrors, and optical components. It effectively removes fingerprints, dust, and oils without causing scratches or damage to the delicate surfaces.

Manufacturing and Precision Engineering: Ultrasonic cleaning is utilized in various manufacturing industries to clean precision-engineered components, molds, dies, and parts before assembly or further processing. It helps remove machining oils, cutting fluids, and contaminants to ensure proper functionality and quality.

Restoration and Conservation: Ultrasonic cleaning finds applications in the restoration and conservation of artifacts, artworks, historical objects, and museum pieces. It offers gentle and effective cleaning without causing damage to delicate surfaces or materials.

These are just a few examples, and ultrasonic cleaning machines have applications in many other industries where thorough cleaning is essential. The versatility, efficiency, and non-destructive nature of ultrasonic cleaning make it a popular choice for industries that require precise and reliable cleaning processes.

5. Can you provide more details about how ultrasonic cleaning machines work?

Certainly! Ultrasonic cleaning machines work based on a process called ultrasonic cavitation. Here's a detailed explanation of how ultrasonic cleaning machines function:

Ultrasonic Waves Generation: The ultrasonic cleaning machine consists of a transducer that converts electrical energy into ultrasonic waves. The transducer is typically made of piezoelectric materials such as ceramics. When an electrical signal of a specific frequency is applied to the transducer, it vibrates rapidly, producing ultrasonic waves.

Creation of Cavitation Bubbles: The ultrasonic waves generated by the transducer travel through a liquid cleaning solution (usually water-based) present in the cleaning tank. As the waves propagate through the liquid, they create alternating high-pressure and low-pressure regions.

Cavitation Bubble Formation: In the low-pressure regions, tiny vapor-filled voids or bubbles form in the liquid. These bubbles are known as cavitation bubbles. The low-pressure areas cause the liquid to vaporize momentarily, creating the bubbles.

Growth and Collapse of Cavitation Bubbles: The cavitation bubbles continue to grow as the ultrasonic waves pass through them, reaching a certain size. Once they reach their maximum size, the high-pressure regions of the ultrasonic waves compress and collapse the bubbles rapidly.

Implosion of Cavitation Bubbles: The collapse or implosion of the cavitation bubbles is a highly energetic event. As the bubbles collapse, they create intense localized energy in the form of shockwaves, microjets, and high temperatures.

Cleaning Action: The implosion of cavitation bubbles near the surfaces of the objects being cleaned creates powerful microscale scrubbing action. The shockwaves, microjets, and high-pressure streams of liquid generated during implosion dislodge and remove contaminants from the surfaces of the objects.

Penetration into Complex Geometries: Ultrasonic waves can penetrate into intricate geometries, blind holes, and recessed areas of the objects. This allows for thorough cleaning of hard-to-reach areas that are often challenging to clean using conventional methods.

Cleaning Solution and Detergents: The liquid cleaning solution used in ultrasonic cleaning machines plays a crucial role. It helps facilitate the cavitation process, enhances the cleaning action, and emulsifies or dissolves various contaminants such as oils, greases, dirt, and other residues. Detergents or specialized cleaning agents may be added to the solution to improve cleaning effectiveness for specific types of contaminants.

Cleaning Parameters: The ultrasonic cleaning process involves controlling several parameters, including the frequency of the ultrasonic waves, power level, cleaning time, and the composition of the cleaning solution. These parameters are adjusted based on the type and condition of the objects being cleaned and the nature of the contaminants.

By harnessing the power of cavitation bubbles and the resulting physical effects, ultrasonic cleaning machines provide an efficient and effective cleaning method for a wide range of objects and surfaces. The precise control over cleaning parameters allows customization for different cleaning requirements, making ultrasonic cleaning a versatile solution in various industries.

6. What are some common applications of ultrasonic cleaning machines in different industries?

Ultrasonic cleaning machines have numerous applications across various industries due to their effectiveness in removing contaminants and providing thorough cleaning. Here are some common applications of ultrasonic cleaning machines in different industries:

Automotive Industry:

Cleaning fuel injectors, carburetors, intake manifolds, and engine components.
Removing carbon deposits, oil, grease, and dirt from engine parts.
Cleaning brake calipers, pistons, and other automotive components.

Electronics Industry:

Cleaning printed circuit boards (PCBs), electronic components, and connectors.
Removing flux residues, soldering residues, and contaminants from delicate electronic parts.
Cleaning precision instruments, sensors, and semiconductor components.

Medical and Dental Industry:

Cleaning surgical instruments, including forceps, scalpels, and clamps.
Cleaning dental instruments, such as dental drills, picks, and mirrors.
Removing biological residues, blood, tissue, and contaminants from medical devices.

Aerospace Industry:

Cleaning aerospace components, such as turbine blades, fuel nozzles, and hydraulic valves.
Removing dirt, carbon deposits, lubricants, and contaminants from critical aircraft parts.
Cleaning precision instruments used in aerospace applications.

Jewelry Industry:

Cleaning jewelry items, including rings, necklaces, bracelets, and watches.
Removing dirt, oils, polishing compounds, and other residues from precious metals and gemstones.

Optics Industry:

Cleaning precision optics, lenses, prisms, mirrors, and optical components.
Removing fingerprints, dust, oils, and contaminants from optical surfaces.
Cleaning camera lenses, telescopes, microscopes, and other optical instruments.

Manufacturing and Precision Engineering:

Cleaning machined parts, molds, dies, and components before assembly or further processing.
Removing cutting fluids, lubricants, and contaminants from precision-engineered parts.
Cleaning tools, fixtures, and equipment used in manufacturing processes.

Restoration and Conservation:

Cleaning artifacts, historical objects, and museum pieces.
Removing dirt, soot, corrosion, and contaminants from delicate and sensitive materials.
Cleaning paintings, sculptures, ceramics, and other art objects.

Food and Beverage Industry:

Cleaning equipment such as stainless steel tanks, pipes, filters, and containers.
Removing food residues, oils, and contaminants from processing equipment.
Cleaning utensils and tools used in food preparation and production.

These are just a few examples, and ultrasonic cleaning machines have applications in many other industries where thorough and precise cleaning is required. The versatility and effectiveness of ultrasonic cleaning make it a preferred choice for various cleaning applications across different sectors.

7. Customer's Cleaning Feedback: